The propeller, shaft, stern tube and stuffing box
Look for wear in the stern tube bush by trying to move the
shaft sideways. If you need to replace this you might need to remove the shaft
depending on what type of bush you have. For a cutless bearing usually after
removing the propeller with a proper prop puller, you can loosen the grub
screw or clamp bolt on the side of the bronze housing and grip the cutless
bearing with a pair of vice grips, and twist it out.
Most others require that the shaft be removed.
Don’t forget to replace your zinc anode.
When pulling the shaft out from the coupling at the back of
the gearbox, if it is tight, place a slightly smaller diameter spacer between
the end of the shaft and the gearbox coupling, insert some longer coupling
bolts through the two halves of the coupling and evenly tighten them up to
press the shaft out. Do not use a hammer as this could burr the end of the
shaft and when putting the shaft back into the coupling Do not be tempted to
hit the propeller end of the shaft to drive it home, while using the gearbox
and engine as a dolly. This will result in the rear gearbox bearing being
damaged. While the shaft is out check for wear and straightness. To check the
latter lay it across two pieces of 100x 50mm (4 x 2") on edge on a flat
surface. Roll it back and forth and watch to see if the ends wobble. If it
does, or it is badly worn at the gland end or stern bearing end, get a new
shaft made.
Check the stern tube. This connects the outer bearing
housing with the inner stuffing box or shaft seal. This is usually a threaded
length of copper or bronze tube. Several boats have had a hard to find leak
from this area and have found that the stern tube had developed a hole or
broken. To remove this assembly you need to unscrew the two outer lag screws,
which hold the outer housing to the hull and then unscrew the outer housing
and stern tube. Get your local marine engineering shop to turn you up a new
one. Reinstall bedding it down in plenty of high quality marine sealant. ie:
Sika flex or M5200.
Don’t forget to check your shaft to motor alignment. This
should be done each year as the motor mounts do slowly compress. The easiest
way is to make sure that the shaft and gearbox couplings are in line and that
an equal gap exists between the coupling faces when they are in close
proximity. Use a feeler gauge or a set space for this.